AeroMag™ Motors

AeroMag Motors – Lightweight Power‑Dense Electric Propulsion

AeroMag Motors redefine electric machines by embedding sintered soft‑magnetic composites into radical radial‑ and axial‑flux topologies. Their printable, high‑saturation cores unlock an unprecedented blend of torque, efficiency and mass reduction for next‑generation mobility and industrial drives.

• Ultra‑High Power Density: Delivers up to 10.4 kW / kg continuous—approaching turbofan levels.

• Advanced Composite Core: Fe‑Co‑V matrix with 2.1 T saturation and <50 µΩ·cm resistivity slashes eddy losses by 70 %.

• Flux‑Steering Architecture: Parallel‑Path & yokeless axial designs provide gearbox‑free torque delivery and near‑unity power factor.

• Integrated Micro‑Channel Cooling: 3‑D‑printed water or glycol paths maintain coil temps below 90 °C at full load.

• Modular Form Factors: From 48 V light‑commercial drives (R‑Series) to 800 V aviation rotors (A‑Series), each unit is scalable and field‑serviceable.

• Robust Aerospace‑Grade Construction: Carbon‑fibre casings and Ti‑bolt compression rings meet CS‑23 and Part 33 fatigue criteria.

Mag‑FOC™ – Intelligent Flux‑Oriented Control & Predictive Health Analytics

Mag‑FOC™ is Reinventy’s integrated drive firmware that turns AeroMag hardware into a smart, self‑optimising propulsion module. By combining high‑rate flux observers with embedded AI diagnostics, Mag‑FOC maximises performance while safeguarding critical assets.

• Real‑Time Flux‑Oriented Control: Id/Iq vector steering keeps efficiency > 96 % across the duty cycle.

• Self‑Tuning Startup & Calibration: Automatic rotor‑position learning and coil‑inductance tracking in <3 s.

• Predictive Health Monitoring: Continuous FFT‑based vibration, thermal modelling and insulation trending reduce unplanned downtime by 50 %.

• Secure OTA Updates: Dual‑image firmware with AES‑256 ensures safe feature roll‑outs and parameter tweaks.

• Open Telemetry Stack: CAN‑FD, EtherCAT and MQTT gateways feed fleet‑level dashboards for data‑driven optimisation.

Together, AeroMag Motors and Mag‑FOC™ deliver a turnkey, high‑density, self‑diagnosing electric‑drive platform—ready to power the future of aviation, marine, automotive and advanced industrial applications.