AeroMag™

Adaptive Electromagnetic Ready‑to‑Print Advanced Magnetics

AeroMag™: 3‑D Freedom, High‑Frequency Power & Lightweight Efficiency

AeroMag™ is our next‑generation family of printable soft‑magnetic composites that fuses high‑purity Fe‑Ni particles with state‑of‑the‑art polymer or photopolymer matrices to deliver fully 3‑D flux pathways, ultra‑low eddy‑current loss and up to 35 % mass reduction—all from the build plate.

Universal Printability

• FDM / FFF (AeroMag‑P Filament): 60 wt % Fe‑Ni in a high‑temperature PC matrix—print, cure 2 hours, assemble.

• DLP / LCD (AeroMag‑UV Photopolymer): 58 wt % Fe‑Ni with 200 µm cure depth for intricate lattice cores.

• Hybrid Route B (optional): debind + anneal 650 °C for μr ↑ 140 and core‑loss ↓ 20 W kg‑¹.

Real‑Time Performance Lift

• High‑Frequency Ready — core loss ≤ 40 W kg‑¹ @ 400 Hz, 1 T (filament) and ≤ 20 W kg‑¹ (Ultra‑grade).

• Isotropic 3‑D Flux — design motor topologies impossible with laminations.

• Lightweight Efficiency — density ≈ 5.1 g cm‑³ (printed) versus 7.6 g cm‑³ in Fe‑Si lamination stacks.

Rapid Digital Manufacturing

• Zero steel‑stack tooling, zero EDM slots—upload STL today, spin tomorrow.

• On‑board channels for liquid or forced‑air cooling printed in one shot.

• Pause‑and‑place workflow lets you embed Hall sensors, fibre optics or even Litz coils mid‑build.

Sustainability & Service Advantage

• ‑30 % material mass lowers vehicle embedded carbon.

• Service temperature 145 °C continuous (filament) / 200 °C intermittent (Ultra).

• Compatible with end‑of‑life shredding and powder reclamation.

AeroMag™ isn’t just lighter metal—it’s a design revolution that gives engineers the freedom to print electromagnetic parts directly, scale performance with software, and condense R&D to days instead of months.

Ready to reinvent your electric machine?
Contact Reinventy Solutions to receive an AeroMag™ starter kit and design workbook.